Precision Die-Cutting Services
Die-cutting is an efficient converting process that quickly and accurately cuts identical shapes from various materials using a steel rule die on a die-cut press. Simple or complex designs are produced by utilizing this highly repeatable procedure. Die-cutting is a cost-effective operation, allowing projects to be quickly prototyped before production at a reasonable cost, thereby saving you time, stress, and resources.
Your Source for Die Cutting Services
Rathbun provides precision die-cutting solutions tailored to your materials, dimensional tolerances, and production requirements. Whether you need custom shapes, intricate designs, or high-volume die-cut components, our team works closely with you from initial prototyping through final production to ensure your specifications are met. Tell us about your custom die-cutting project to get started, or call us at 510-661-0950 to discuss your application needs.
Die-Cutting Capabilities
Rathbun's precision die-cutting services are designed to deliver high-quality results with cost-effective value. Our standard die-cutting services are typically used for thicker materials and lower-volume production runs, and can be used to produce both simple and complex products. Key capabilities include:- Supports both prototyping and short-run production
- Handles die sizes up to 36" x 80"
- Ideal for thicker non-metallic materials
- Multiple fabrication methods to meet tolerance and volume needs
- Creates repeatable, tight-tolerance cuts for consistent quality
Materials Used for Die Cutting
Rathbun has the capabilities and expertise to manufacture virtually all non-metallic materials in sheet or roll form. We also accommodate customer-supplied materials for prototype and production volumes. Materials we frequently work with include:- Foams and Films: ISOLOSS LS, acoustic foams, adhesive-backed films
- Plastics and Rubbers: Polycarbonate, polypropylene, neoprene, EPDM, silicone
- Tapes and Adhesives: 3M bonding tapes, single-coated adhesives
- Customer-Supplied Materials: Flexible support for prototyping and full-scale production
- Most other non-metallic materials!
Why Choose Rathbun for Your Die Cutting Services?
Rathbun is your full-service partner for converting raw materials into finished precision parts. We provide die-cutting services for a wide range of industries, including automotive, medical, electronics, and many, many other sectors. As a 3M preferred converter, you can rest assured that we keep quality, value, and your complete satisfaction at the center of everything we do. When you choose Rathbun for your precision die-cutting services, you can rely on:- Direct communication: no call centers, you'll speak with a human who will help you take the next steps
- Superior quality results with tight tolerances
- Prototyping and production support
- Flexibility with customer-supplied or in-house materials
All Your Custom Converting Solutions Under One Roof
Need additional converting services? We will go the extra mile to guarantee that our converting services meet your specifications and exceed your expectations. As an ISO 9001:2015 certified company, Rathbun can support most production needs. We ensure that the proper equipment and processes are selected to meet the demands of your application. In addition to precision die-cutting, we offer:Start Your Custom Die-Cutting Project with Rathbun
From precision die cutting to other specialized converting services, Rathbun delivers custom solutions designed to meet your material, performance, and production requirements. Our experienced team can help determine the right converting process for your application, whether you're developing prototypes or preparing for full-scale production. Submit your custom converting project details to get started, and a Rathbun specialist will follow up to discuss pricing, lead times, and next steps. You can also reach our team at 510-661-0950.
Die Cutting FAQs
What types of die cutting do you offer?
Rathbun supports flatbed, steel-rule, and rotary die cutting. Flatbed and steel-rule dies work well for larger parts, thicker materials, and low- to mid-volume runs. Rotary die cutting is ideal for thinner, flexible materials in high-volume production applications. See our rotary die cutting page for more on that process.How do I know which die cutting method is right for my part?
The right method depends on material type, thickness, part size, shape complexity, production volume, tolerance requirements, and how the parts need to be delivered. Flatbed and steel-rule die cutting typically handle larger parts and thicker materials well. Rotary die cutting is used for thinner, flexible materials. Rathbun can cut dies up to 36" x 63", so we can talk through your specs and recommend the best fit.What industries commonly use your die cutting services?
We serve automotive, medical, and electronics customers, as well as many other industrial sectors. Common applications include:- Gaskets and seals
- Insulators and shielding components
- Adhesive-backed parts
- Protective films
- Device components
If you don't see your application listed, reach out. We work with a wide range of materials and part types across most industries. Our kiss-cutting services may also be worth a look if your parts need to stay on a liner.
