Custom Die Cutting For Electronics

At Rathbun, we produce advanced material solutions for high-performance applications in the electronics, telecommunications, and precision equipment industries. For over 50 years, we've converted custom products proven to solve some of the toughest challenges in these industries, including thermal management, shock absorption, damping & isolation, and more. As a 3M Preferred Converter with full ISO 9001:2015 certification, we combine precision converting capabilities with premium materials to produce components that protect your equipment while improving performance.

Precision Die-Cut Components for Electronics

Die-Cut Thermal Management Components

• We convert high-performance thermal management materials to meet your custom requirements. Our thermal management solutions provide essential heat dissipation to protect electronic components in commercial, industrial, and consumer applications. Thermal management components we supply include:
  • Thermal interface pads and gap fillers
  • Thermal tapes and epoxies
  • Non-silicone thermal pads

  Custom Die-Cut Foam Components 

  Aearo ISOLOSS LS polyurethane foams feature a low compression set, excellent dimensional stability, and superior shock-absorbing and impact-resistant properties. We convert these materials to meet the dimensional requirements for a wide range of industrial equipment and electronics manufacturing applications. Our custom ISOLOSS LS foam solutions include:
  • Custom die-cut gaskets
  • Cushioning pads
  • Vibration-damping mounts

  Vibration Damping & Isolation Components

  Our damping and isolation solutions help protect hard drives, industrial automation systems, and consumer electronics by minimizing vibration and shock. Damping and isolation products we convert include:
  • Die-cut gaskets and isolation mounts
  • Multi-layer damping materials
  • Vibration-reducing adhesives and laminates

  Die-Cut Acoustic & Sound Absorbing Components

  We provide custom acoustical absorbing solutions to help reduce noise and improve sound quality in server enclosures, medical devices, and consumer electronics. Our materials are selected and converted to meet the performance and space constraints of each application:
  • Sound-absorbing foams and barriers
  • Customized die-cut acoustic components

  SSD Thermal Management & Cooling Components

  We convert specialized solutions for solid-state drives (SSD) designed to manage heat and provide essential cooling capabilities. These materials help prevent overheating and extend SSD lifespans in high-density electronic environments. Our SSD cooling products include:
  • Non-silicone thermal pads and gap fillers
  • Thermal cooling tapes, adhesives, and pastes
  • Advanced heat spreaders

  Custom Electronic Die Cutting From Rathbun 

  Contact us for more information about how Rathbun's converting capabilities can provide advanced technology solutions for your application. For pricing estimates on your project, request a quote online. Whether you need custom thermal management gap fillers, damping and isolation gaskets, or acoustical absorbers, we have the capabilities to provide superior solutions for your application. Rathbun is your source for advanced technology solutions.