3M Preferred Converter, Authorized Distributor, and Converter of Aearo Technologies LLC products

Precision Die-Cutting Services

At Rathbun, we offer precision die-cutting services for high-performance non-metallic materials. As a 3M Preferred Converter, we custom-cut a wide range of specialized tapes, films, and foams for manufacturing and industrial applications, delivering superior results that meet strict tolerance requirements. We are fully ISO 9001:2015 certified, meaning you can rely on Rathbun for top-quality custom converting solutions backed by decades of experience.
Die-cutting is an efficient converting process that quickly and accurately cuts identical shapes from various materials using a steel rule die on a die-cut press. Simple or complex designs are produced by utilizing this highly repeatable procedure. Die-cutting is a cost-effective operation, allowing projects to be quickly prototyped before production at a reasonable cost, thereby saving you time, stress, and resources.

Your Source for Die Cutting Services

If you're looking for a die-cutting service provider, Rathbun is your solution. Contact us to learn how our engineers can produce custom die-cut materials that meet the dimensional tolerances and volumes your application requires. From initial quotes to final delivery, our team works closely with yours to ensure your sample, prototype, or production matches every specification.

Die-Cutting Capabilities

Rathbun's precision die-cutting services are designed to deliver high-quality results with cost-effective value. Our standard die-cutting services are typically used for thicker materials and lower-volume production runs, and can be used to produce both simple and complex products. Key capabilities include:
  • Supports both prototyping and short-run production
  • Handles die sizes up to 36" x 80"
  • Ideal for thicker non-metallic materials
  • Multiple fabrication methods to meet tolerance and volume needs
  • Creates repeatable, tight-tolerance cuts for consistent quality

Materials Used for Die Cutting

Rathbun has the capabilities and expertise to manufacture virtually all non-metallic materials in sheet or roll form. We also accommodate customer-supplied materials for prototype and production volumes. Materials we frequently work with include:
  • Foams and Films: ISOLOSS LS, acoustic foams, adhesive-backed films
  • Plastics and Rubbers: Polycarbonate, polypropylene, neoprene, EPDM, silicone
  • Tapes and Adhesives: 3M bonding tapes, single-coated adhesives
  • Customer-Supplied Materials: Flexible support for prototyping and full-scale production
  • Most other non-metallic materials!
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Why Choose Rathbun for Your Die Cutting Services?

Rathbun is your full-service partner for converting raw materials into finished precision parts. We provide die-cutting services for a wide range of industries, including automotive, medical, electronics, and many, many other sectors. As a 3M preferred converter, you can rest assured that we keep quality, value, and your complete satisfaction at the center of everything we do. When you choose Rathbun for your precision die-cutting services, you can rely on:
  • Direct communication: no call centers, you'll speak with a human who will help you take the next steps
  • Superior quality results with tight tolerances
  • Prototyping and production support
  • Flexibility with customer-supplied or in-house materials

All Your Custom Converting Solutions Under One Roof

Need additional converting services? We will go the extra mile to guarantee that our converting services meet your specifications and exceed your expectations. As an ISO 9001:2015 certified company, Rathbun can support most production needs. We ensure that the proper equipment and processes are selected to meet the demands of your application. In addition to precision die-cutting, we offer:

Contact Rathbun for Precision Die-Cutting & Converting Services

Contact us to learn how precision die-cutting or our additional converting services can support your production. Request a quote to begin your order. One of our highly trained representatives will be in touch with you shortly.
 
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