3M Preferred Converter, Authorized Distributor, and Converter of Aearo Technologies LLC products

HTX Foam Slitting & Fabrication Services

Rathbun provides precision foam slitting and fabrication services utilizing our advanced HTX foam slitting system. Designed for high-speed, high-tension, and high-precision processing, the HTX enables us to accurately convert a wide range of foam materials into consistent sheets and custom fabricated components.

As a trusted converter of high-performance materials, including Aearo Technologies CONFOR™ foams and other specialty engineered foams, Rathbun delivers quality, value, and reliability on every project. Whether you require prototype quantities, custom fabricated parts, or large-scale production runs, our experienced team has the equipment and expertise to meet your requirements.
 

Advanced HTX Foam Slitting Capabilities

The HTX foam slitting system is engineered to provide precise thickness control and repeatable results across a wide range of foam materials. Equipped with PLC controls and an advanced touchscreen interface, the machine allows operators to save processing parameters, optimize production settings, and ensure consistent quality from run to run.

Standard features include:
  • PLC-controlled operation
  • Advanced PC touchscreen interface
  • Material database for saved processing parameters
  • Remote support capabilities
  • Programmable blade guide tilting system
  • Selectable vacuum blowers for independent control
  • High-speed, high-precision slitting performance
Optional capabilities such as precision blade sharpening and automated silicone application further enhance processing efficiency and product quality.
The HTX is ideal for producing foam sheets with tight tolerances and consistent thicknesses for demanding applications across multiple industries.
 

State-of-the-Art Foam Fabrication Equipment

Rathbun's HTX slitting system features a large vacuum table that securely holds foam materials in place during processing. Integrated vacuum systems beneath the table provide stability and accuracy while the table smoothly advances material through the cutting process.

This advanced equipment enables precise conversion of foam blocks into sheets while minimizing material waste and maintaining exceptional dimensional consistency. Combined with our experienced operators and quality-focused processes, the HTX helps deliver reliable results for both prototype and production requirements.
 

Materials Commonly Processed

Our HTX foam slitting capabilities support a wide range of engineered and specialty foam materials, including: If your application requires a specific material, our team can help determine the best foam solution for your performance requirements.
 

Need Custom Foam Slitting & Fabrication for Your Project?

Rathbun provides precision foam slitting and fabrication services for high-density polyurethane foams, CONFOR™ foams, and other specialty materials. Using advanced HTX equipment, our team can produce consistent foam sheets and custom components with precise thickness control. Tell us about your project requirements to get started.

Start Your Custom Converting Project

Foam Fabrication for Multiple Industries

Rathbun supports customers across a variety of industries that rely on precision foam converting and fabrication services, including:
  • Electronics
  • Automotive
  • Medical Devices
  • Aerospace
  • Military and Defense
  • Packaging
Our foam fabrication capabilities help manufacturers achieve consistent material performance while meeting demanding production schedules and quality standards.

Choose Rathbun for Precision Foam Fabrication

Rathbun is an ISO 9001:2015 certified company committed to delivering high-quality foam fabrication solutions that meet customer specifications. Our investment in advanced equipment, such as the HTX slitting system, enables us to provide accurate, repeatable processing of specialty foams for applications ranging from cushioning and vibration management to packaging and medical components.

From prototype development through full-scale production, our team works closely with customers to ensure materials are processed efficiently and to exact specifications. With decades of expertise in converting, responsive customer service, and a commitment to quality, Rathbun is your trusted partner for precision foam slitting and fabrication services.

Ready to discuss your foam fabrication requirements? Start your custom converting project by sharing your material specifications and application needs, or call us at 510-661-0950 to speak with our team.

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